Documentation Index
Fetch the complete documentation index at: https://docs.appliedaifoundation.org/llms.txt
Use this file to discover all available pages before exploring further.
What this tab shows
The Predictive Maintenance tab surfaces pre-computed ML predictions for every UV lamp. It helps engineers prioritise which lamps to replace at the next port call and quantifies the cost benefit of acting on predictions rather than waiting for failures.
Data is fetched from /api/predictions?limit=100. The tab filters to component_type === 'UV_LAMP', deduplicates to the latest prediction per lamp by comparing timestamps, then sorts by failure_probability descending so the most at-risk lamps appear first.
Summary stat row
| Stat | Description |
|---|
| Next Maintenance | Days until the next scheduled maintenance event |
| At Risk Components | Count of lamps with failure_probability ≥ 0.5 |
| Est. Savings | Annual cost reduction from predictive vs reactive maintenance |
| Avg RUL | Mean remaining useful life (hours) across all 16 lamps |
Component predictions table
Each row represents one UV lamp with four columns:
| Column | Source field | Description |
|---|
| Component | component_id | Lamp name (LAMP_01 through LAMP_16) with colour-coded risk dot |
| RUL | predictions.remaining_useful_life_hours | Predicted hours of useful life remaining |
| Failure Risk % | predictions.failure_probability × 100 | Predicted probability of failure |
| Efficiency % | predictions.efficiency_percent | Current lamp efficiency from the prediction model |
| Status | current_state.status | OPERATIONAL, DEGRADED, or FAILED |
Risk thresholds
| Failure probability | Risk level | Row colour |
|---|
| ≥ 70% | Critical | Red |
| 50–69% | High | Orange |
| 30–49% | Moderate | Yellow |
| < 30% | Good | Green |
Upcoming Maintenance section
Three upcoming maintenance tasks are shown with urgency indicators:
| Task | Interval |
|---|
| UV Lamp Replacement (priority lamps) | Based on RUL predictions |
| Filter Cleaning (backflush service) | Scheduled interval |
| LDC Fan Service | Scheduled interval |
In the demo dashboard, maintenance schedules are illustrative. In a production deployment these should be derived from the RUL values and integrated with your maintenance management system.
Cost Comparison panel
A bar chart compares two maintenance strategies:
| Strategy | Annual cost | Assumptions |
|---|
| Reactive | $18,500 | Emergency lamp replacements, unplanned downtime, expedited parts |
| Predictive | $5,000 | Bulk replacement during planned port calls, standard lead times |
| Savings | $13,500 (73%) | |
How to interpret RUL
- RUL = 0: Failure is predicted to be imminent. Replace at the earliest opportunity.
- RUL = 500h: At a 3-minute telemetry interval (20 readings/hour), approximately 10,000 more readings before predicted failure — roughly 25 days of continuous operation.
- RUL = 2,500h on a new lamp: Lamp is at approximately 17% of rated life consumed. No action needed.
Source
/api/predictions?limit=100 — all ML predictions- Client-side deduplication and sorting (no secondary API call for sorting)
